Heathkit IO 4550: Difference between revisions

From Caps Wiki
Jump to navigation Jump to search
(Thought repairs for a kit oscilloscope from Heathkit would be a good start for caps.wiki)
 
(Typos)
Line 4: Line 4:
|Picture = heathkit_io_4550.jpg
|Picture = heathkit_io_4550.jpg
|Release Year = 1978
|Release Year = 1978
|Mounting Technology = Through Hole, DIP Sockets, flying lead
|Mounting Technology = Through Hole, DIP Sockets, Flying Lead
|Capacitor Types = Electrolytic, Tantalum, Paper, Ceramic, Polymer, Mylar, Mica
|Capacitor Types = Electrolytic, Tantalum, Paper, Ceramic, Polymer, Mylar, Mica
|Leak Risk = Unknown
|Leak Risk = Unknown
Line 66: Line 66:
|[https://www.digikey.com/en/products/detail/kemet/T356E106K020AT/818500 Digikey]
|[https://www.digikey.com/en/products/detail/kemet/T356E106K020AT/818500 Digikey]
|}
|}
''If parts are not available or different selection is preferred, you can use the values in the [[Voodoo 5#Original Parts|Original Parts]] section to perform a parametric search.''
''If parts are not available or different selection is preferred, you can use the values in the [[Heathkit IO 4550#Original Parts|Original Parts]] section to perform a parametric search.''


== References ==
== References ==
<references />
<references />

Revision as of 16:46, 19 January 2022

Heathkit IO 4550
Preliminary Information
Release Year 1978
Leak Risk Unknown
Batteries None
Mounting Technology Through Hole, DIP Sockets, Flying Lead
Capacitor Types Electrolytic, Tantalum, Paper, Ceramic, Polymer, Mylar, Mica
Destructive Entry No

The Heathkit IO 4550 is a dual trace 10 MHz oscilloscope sold as a kit for the end user to assemble themselves.

Known Issues

Visible and thermal images of a tantalum capacitor that has failed short circuit
  • Unit emits smoke and/or a loud bang when powered on
    • Several tantalum capacitors on the power rails fail short circuit
      • Solution: Replace all faulty tantalum capacitors on the +/-15 V rails and repair any damage

Disassembly Notes

Warning: this device contains exposed mains and CRT drive high voltage components, ensure capacitors are discharged before working on the unit.

It is recommended you power the +/- 15 V rails with an external bench power supply prior to plugging the device into mains to be able to limit the current draw to prevent damage to shunt regulators from shorted tantalum capacitors.

Original Parts

Vertical Circuit Board (85-1989-2)

Failed through hole tantalum capacitors

While Healthkit devices come with an assembly manual and components list unfortunately digitized versions on the internet are missing page 27 which contains information about those faulty tantalum capacitors. My unit also included orange tantalum capacitors on other PCBs in the unit however those tested good. The failure of this unit was while it was in the hands of the previous owner, it failed slowly overheating and damaging resistors that form part of a shunt regulator until it failed catastrophically, the previous owner had unsuccessfully attempted a repair by only replacing the one tantalum capacitor that had exploded.

Capacitor Specifications and Footprint Information
RefDes Qty Capacitance Voltage Mount Type Brand
C114-1, C114-2, C115-1, C115-2, C116-1, C116-2, C123-1, C123-1, C124-1, C124-2 10 10 μF 20 V Through Hole Tantalum KEMET


Replacement Parts

Vertical Circuit Board (85-1989-2)

Heathkit IO 4550 before and after capacitor replacement, failed tantalums circled in red.

Note that those capacitors are not in critical analog parts of the oscilloscope circuit but are used for power rail bulk capacitance. As a result you can pretty much substitute any modern 10 μF 20 V capacitor, I used wet electrolytics that were laying around as the unit is unlikely to be used much, however below are some equivalent tantalum capacitors that should be considered if doing a proper restoration.

Capacitors
RefDes Qty Compatible Part Number Order Links
C114-1, C114-2, C115-1, C115-2, C116-1, C116-2, C123-1, C123-1, C124-1, C124-2 10 T356E106K020AT Digikey

If parts are not available or different selection is preferred, you can use the values in the Original Parts section to perform a parametric search.

References