Batteries

For more information, see this article's corresponding Wikipedia page: Electric battery.

A nickel–cadmium Varta barrel battery that has leaked onto the mainboard of a Korg Poly-61, causing massive corrosion to circuit board traces and legs of integrated circuits.

A battery is a self-contained device that converts chemical chemical energy into a direct current by way of a redox reaction. It consists of one or more cells, the composition of which determines whether the battery is disposable (primary) or rechargeable (secondary). Batteries are typically opposed to mains power as a source of electrical energy, although the two are often used in tandem to power components within a piece of equipment.

In the context of repairing equipment, batteries can be problematic due to their propensity for leaking.

Battery Types and Risks

Disposable

Zinc–Carbon

Zinc–carbon was the first commercially available battery type and is still somewhat frequently used, although it has largely been replaced by the similarly composed alkaline battery. Like the alkaline battery, the zinc–carbon battery contains manganese dioxide and zinc electrodes. Unlike the alkaline battery, the zinc–carbon battery uses ammonium chloride as the electrolyte (zinc chloride in the case of "heavy-duty" zinc–carbon batteries), which is acidic.

Either when it has been completely consumed or after three to five years from its manufacture (its shelf life), a zinc–carbon battery is prone to leaking. The contents of the leakage may include manganese hydroxide, zinc ammonium chloride, ammonia, zinc chloride, zinc oxide, water and starch. None of these are particularly dangerous to human skin, but this combination of materials is corrosive to metals, such as those of the battery contacts and surrounding circuitry.

Online discussions suggest that zinc-carbon battery leakage can be effectively cleaned with baking soda.

Alkaline

Alkaline batteries use manganese dioxide and zinc electrodes with an electrolyte of potassium hydroxide. The alkaline battery gets its name from the replacement of the acidic ammonium chloride of zinc–carbon batteries with potassium hydroxide, which is an alkaline. Alkaline batteries are considerably more efficient, more environmentally friendly, and more shelf-stable than zinc–carbon batteries—five to ten years, when stored room temperature. Alkaline batteries largely replaced zinc-carbon batteries in regular use by 1990.

After an alkaline battery has been spent, or as it reaches the ends of its shelf life, the chemistry of its cells change, and hydrogen gas is generated as a byproduct. When enough pressure has been built up internally, the casing splits at the bases or side (or both), releasing manganese oxide, zinc oxide, potassium hydroxide, zinc hydroxide, and manganese hydroxide.

Alkaline battery leakage can be effectively neutralized with lemon juice or distilled white vinegar. Eye protection and rubber gloves should be worn, as the potassium hydroxide electrolyte is caustic.